If you’re looking to spice up your dinner routine with something cozy, cheesy, and bursting with bold flavors, you’re in for a treat with my Mexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe. This dish hits that perfect balance between familiar comfort food and exciting Mexican-inspired zest. Trust me, whether it’s weeknight dinner or a weekend gathering, this one will quickly become a family favorite.
Why You’ll Love This Recipe
- Comfort Meets Flavor: The creamy, cheesy filling wrapped in perfectly cooked shells combined with smoky chicken sausage and enchilada sauce is simply irresistible.
- Easy Yet Impressive: You’ll enjoy how straightforward this recipe is, yet it feels special enough for guests or a cozy night in.
- Customizable and Kid-Friendly: You can easily adjust the spice level or switch cheeses to suit your family’s taste buds.
- Make-Ahead Friendly: It reheats beautifully and can be frozen for quick, satisfying meals down the road.
Ingredients You’ll Need
Getting your ingredients right is key with this Mexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe. Each one plays a role in layering flavors—so I always suggest fresh and good quality products for the best results.
- Ground chicken sausage: I love this lean protein because it brings great flavor without too much fat.
- Chili powder: Adds warmth and authentic Mexican spice—don’t skip it or substitute lightly.
- Cumin: It’s the earthy backbone that rounds out the seasoning perfectly.
- Garlic powder: For that subtle kick that blends well in the meat filling.
- Onion powder: Complements the sausage and spices for depth without bulk.
- Cayenne powder: Just a dash gives a little heat without overpowering.
- Water: Helps the sausage cook down and spices infuse evenly.
- Cream cheese: I use reduced-fat cream cheese to keep it creamy without heaviness.
- Jumbo pasta shells: These are perfect for stuffing and holding all that cheesy goodness.
- Mild salsa: Adds moisture and softens the baked shell base.
- Enchilada sauce: The star sauce, rich and tangy, that brings everything together on top.
- Cheddar cheese: Sharp cheddar adds just the right punch of flavor when melted.
- Monterey Jack cheese: Its meltiness and mild taste balance the cheddar perfectly.
- Diced green onions (plus olives and sour cream for serving): The fresh garnishes add crunch and zesty brightness.
Variations
I like to keep things fun by tweaking this recipe now and then. If you’re into customizing, you’ll find these twists easy and delicious – perfect for making the dish your own.
- Make it spicier: I sometimes switch the mild salsa for a medium or hot salsa, or add more cayenne to the filling for an exciting kick.
- Different proteins: If you don’t have chicken sausage, ground turkey or beef works well too — just adjust the cooking time slightly.
- Vegetarian option: Swap the sausage for refried beans or sautéed mushrooms with black beans to keep all the flavor but make it meat-free.
- Cheese swap: Feel free to use pepper jack cheese for extra zest, or experiment with queso fresco for an authentic Mexican flair.
How to Make Mexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe
Step 1: Cook and Season the Chicken Sausage
Start by cooking your ground chicken sausage in a medium frying pan over medium heat. As it browns, stir in chili powder, cumin, garlic powder, onion powder, and a dash of cayenne to build that signature savory, smoky flavor. Add a cup of water and let everything simmer uncovered for about 20 minutes, stirring occasionally until the water evaporates. This slow simmer is what really helps those spices meld with the meat. Then, stir in the cream cheese, cover, and let it melt into a creamy consistency. Once it’s well blended, remove it from heat and set aside to cool. Trust me, this filling is what makes these shells so addicting.
Step 2: Prepare the Pasta Shells
While the sausage mixture cools, cook the jumbo pasta shells according to the package instructions until they’re al dente — firm but tender. Then carefully drain and spread the shells out individually on a cutting board or baking sheet. This little trick keeps them from sticking together when you’re ready to stuff them.
Step 3: Assemble the Stuffed Shells
Grab a 9″x13″ baking dish and coat the bottom lightly with non-stick spray. Pour in the mild salsa and spread it evenly — it creates a tasty base layer for the shells. Using a spoon, stuff each pasta shell with the chicken sausage mixture (don’t be shy, fill ‘em generously!). Place the shells open side up in the pan nestled close together. Pour the enchilada sauce over the top, then sprinkle on the shredded cheddar and Monterey Jack cheese for that melty cheesy crust that seals the deal.
Step 4: Bake Until Perfect
Cover the dish with foil and bake in your preheated 350°F oven for 30 minutes. Then remove the foil and bake uncovered for another 10-15 minutes, or until the cheese bubbles and starts turning a gorgeous golden brown. This last step adds texture and just the right amount of caramelization — I swear it makes all the difference!
Pro Tips for Making Mexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe
- Keep shells separate after cooking: I’ve learned that if you let them cool individually spread out, they won’t clump and stuffing goes smoothly.
- Don’t overfill the shells: Just enough filling to hold inside without bursting prevents mess in the baking dish.
- Use two kinds of cheese: The combo of sharp cheddar and mild Monterey Jack gives great flavor and perfect meltability.
- Watch the bake time carefully: Too long uncovered and the cheese might burn; I usually check at 10 minutes and adjust.
How to Serve Mexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe
Garnishes
I always top my stuffed shells with a handful of diced green onions—they add a fresh crunch and a mild bite. Black olives and a dollop of cool sour cream on the side balance the richness and add fun textures and flavors. If you want to brighten it up more, cilantro leaves are a lovely touch too.
Side Dishes
For sides, I love pairing this with a simple green salad dressed with lime vinaigrette to cut through the richness. Mexican rice or a corn and black bean salad also rounds out the meal nicely without overpowering the main dish.
Creative Ways to Present
For special occasions, I like to bake these stuffed shells in individual ramekins or use a cast-iron skillet to give it a rustic feel. Sprinkle on some fresh chopped jalapeños and a squeeze of lime right before serving to wow your guests with extra flair.
Make Ahead and Storage
Storing Leftovers
After enjoying dinner, I store any leftovers in an airtight container in the fridge. These shells hold their flavor and texture really well for about 3-4 days, making for easy, tasty next-day meals.
Freezing
I’ve had great success freezing this dish before baking. Just prepare the shells as usual, cover the dish tightly with plastic wrap and foil, and freeze. When you’re ready to eat, bake covered from frozen at 350°F for about 45 minutes, then uncover and bake until bubbly and golden on top.
Reheating
To reheat, I prefer the oven to maintain that crispy cheese top. Cover loosely with foil and warm at 350°F for about 15-20 minutes or until heated through. Microwaving works but sometimes makes the shells a bit soggy, so I save that for quick lunches.
FAQs
-
Can I use dried herbs instead of powders for the seasoning?
Absolutely, you can substitute dried herbs like dried oregano or fresh garlic and onion if you prefer. Just keep in mind powdered spices blend smoothly into the sausage filling, so fresh versions may change the texture slightly. Adjust quantities to taste!
-
What if I can’t find jumbo pasta shells?
If jumbo shells are unavailable, large manicotti tubes or even little lasagna noodles can work. Just be mindful of cooking times and stuffing methods since the size and shape differ.
-
Is this recipe very spicy?
Not at all! The dish has mild warmth from the chili powder and cayenne, but nothing overpowering. You can easily tone down or amp up the heat depending on your preference by adjusting those spices or choosing mild vs. hot enchilada sauce.
-
Can I make this recipe vegetarian?
Yes! Replace chicken sausage with mashed beans, seasoned tofu, or sautéed veggies for a satisfying vegetarian version. Just be sure to adjust seasoning to keep those bold flavors intact.
Final Thoughts
This Mexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe is one of those meals that feels like a warm hug after a long day—rich, comforting, and totally satisfying. I remember the first time I made it, my family couldn’t get enough, and it quickly became a dinner staple in our home. I really encourage you to give it a try and make it your own—add a little more spice or swap the cheese, and it’ll always turn out fantastic. When you cook this, you’ll see why I’m so hooked!
PrintMexican Stuffed Shells with Chicken Sausage and Enchilada Sauce Recipe
- Prep Time: 45 minutes
- Cook Time: 45 minutes
- Total Time: 90 minutes
- Yield: 14 servings (14-16 jumbo pasta shells)
- Category: Main Course
- Method: Baking
- Cuisine: Mexican
Description
Mexican Stuffed Shells are a hearty and flavorful dish combining ground chicken sausage seasoned with chili powder, cumin, and other spices with creamy cheese filling inside jumbo pasta shells. Baked with salsa, enchilada sauce, and a blend of cheddar and Monterey Jack cheeses, this comforting casserole is perfect for a satisfying dinner topped with fresh green onions, olives, and sour cream.
Ingredients
Meat Mixture
- 1 lb. ground chicken sausage
- 2 teaspoons chili powder
- 1/2 teaspoon cumin
- 1/2 teaspoon garlic powder
- 1 teaspoon onion powder
- dash cayenne powder
- 1 cup water
- 4 oz. cream cheese (reduced fat recommended)
Pasta
- 14-16 jumbo pasta shells
Sauce and Cheese
- 1.5 cup mild salsa
- 1 cup enchilada sauce
- 1 cup cheddar cheese, shredded
- 1 cup Monterey Jack cheese, shredded
Toppings/Serving
- Diced green onions
- Black olives (optional)
- Sour cream (optional)
Instructions
- Preheat Oven: Preheat your oven to 350°F (175°C) to prepare for baking the stuffed shells.
- Cook and Season Meat: In a frying pan over medium heat, cook 1 lb. ground chicken sausage until browned and cooked through. Stir in 2 teaspoons chili powder, 1/2 teaspoon cumin, 1/2 teaspoon garlic powder, 1 teaspoon onion powder, a dash of cayenne powder, and 1 cup water. Cook uncovered for about 20 minutes, allowing the water to evaporate and the flavors to blend.
- Add Cream Cheese: Add 4 oz. cream cheese to the sausage mixture. Cover the pan and simmer gently until the cream cheese is melted, then blend the mixture well for a smooth, creamy texture. Set aside to cool slightly.
- Cook Pasta Shells: Cook 14-16 jumbo pasta shells according to package directions until al dente. Drain and lay the shells individually on a cutting board or baking sheet to prevent sticking.
- Prepare Baking Dish: Spray a 9″x13″ baking dish with non-stick cooking spray. Pour 1.5 cups mild salsa evenly over the bottom of the dish to create a flavorful base.
- Stuff Shells: Fill each cooked pasta shell with the cooled meat and cheese mixture and place them open side up in the prepared baking dish.
- Add Toppings: Pour 1 cup enchilada sauce evenly over the stuffed shells. Sprinkle 1 cup cheddar cheese and 1 cup Monterey Jack cheese on top for a melty cheesy crust.
- Bake Covered: Cover the baking dish with foil and bake in the preheated oven for 30 minutes to heat through and meld the flavors.
- Bake Uncovered: Remove the foil and bake uncovered for an additional 10-15 minutes until the cheese starts to brown and bubble.
- Serve: Garnish the baked stuffed shells with diced green onions, black olives, and sour cream as desired. Serve warm and enjoy a comforting Mexican-inspired meal.
Notes
- This recipe uses ground chicken sausage for a leaner option but can be substituted with pork or turkey sausage.
- Spices can be adjusted for heat preference; omit cayenne for milder flavor.
- Jumbo pasta shells need to be handled individually to prevent sticking and to hold the filling properly.
- Enchilada sauce can be either mild or spicy depending on your taste.
- Serve with additional salsa, sour cream, or avocado slices for enhanced flavor.
Nutrition
- Serving Size: 1 stuffed shell
- Calories: 861 kcal
- Sugar: 8 g
- Sodium: 1662 mg
- Fat: 31 g
- Saturated Fat: 14 g
- Unsaturated Fat: 12 g
- Trans Fat: 1 g
- Carbohydrates: 97 g
- Fiber: 7 g
- Protein: 47 g
- Cholesterol: 128 mg